Beryllium bronze is an excellent special alloy material, featuring high strength, high hardness, wear resistance, corrosion resistance, etc. It is widely used in various industrial fields. However, during the processing, due to the high hardness and poor ductility of beryllium bronze, it is prone to cause processing deformation problems. Below, from the aspects of process, equipment, tooling and processing parameters, we will analyze and provide solutions for the processing deformation problem of beryllium bronze.

Process beryllium bronze

l 1. Select appropriate process: Choosing the right process flow is also crucial for preventing deformation during the processing of beryllium bronze. It is recommended to make a detailed plan and analysis before processing, and then make reasonable arrangements based on the characteristics of the beryllium bronze material and processing requirements.

l 2. Surface treatment: Performing surface treatment on beryllium bronze can enhance its surface hardness and reduce the occurrence of deformation. For example, surface sandblasting and polishing techniques can be used to match the surface geometry with the requirements of the drawing.

Equipment

l 1. Machine selection: It is necessary to choose high-end machines to ensure their stability and accuracy. It is recommended to purchase some mature CNC machines, especially for the processing of high-difficulty beryllium bronze, the flexibility and high consistency advantages of CNC machines will be more obvious.

l 2. Jigs and fixtures: Selecting high-precision and reliable jigs and fixtures can ensure that the beryllium bronze material does not deform during the processing.

Tooling and Processing Parameters

l 1. Machining Tools: Selecting high-quality and high-precision tungsten steel tools can enhance the stability of the processing and reduce the deformation during the process.

l 2. Selection of Processing Parameters: Under the premise of equipment selection and tooling selection, reasonable selection of parameters such as processing speed, feed rate, and cutting depth should be made based on the characteristics of the workpiece.

l 3. Coolant: Using the appropriate coolant not only reduces the thermal deformation of beryllium bronze materials but also reduces the cost of tool wear.

Through aspects such as processes, equipment, tooling and processing parameters, this article provides you with several methods to solve the problem of deformation during the processing of beryllium bronze. It is recommended to carefully formulate the plan before processing, fully consider the characteristics of beryllium bronze material, and conduct a comprehensive analysis from the above multiple perspectives.